Advanced Wood Sawdust Block Production Line
Complete Solutions: From Waste Wood Extrusion to Precision CNC Cutting.
ELASN specializes in high-capacity Double-Sided Extruders (2/4/6 Outlet Configurations) designed for EPAL/EUR standard pallet blocks. Our systems ensure continuous high-density extrusion with automated cutting to 1.2m standard logs, optimizing your production for global logistics.
Multi-Head Configuration: Scaling Your Production
Our extruders utilize a symmetrical double-sided design. Whether you require entry-level output or industrial-scale volume, our modular head configurations provide the exact capacity your pallet business needs.
2-Head Extruder
Also known as the Double-Sided Single-Head machine. It features one extrusion unit on each side, producing 2 blocks simultaneously per cycle.
- Output: 2 Blocks / Cycle
- Symmetrical Design
- Low Power Consumption
4-Head Extruder
Our best-seller. The Double-Sided Double-Head configuration outputs 4 blocks at once. Designed for high ROI in standard pallet factories.
- Output: 4 Blocks / Cycle
- Optimized for Standard Molds
- Highest Performance-to-Cost Ratio
6-Head Extruder
The Double-Sided Triple-Head powerhouse. Produces 6 blocks simultaneously, meeting the demands of large-scale automated lines.
- Output: 6 Blocks / Cycle
- Maximum Automation Integration
- Industrial Continuous Operation
Secondary Processing: Choosing Your Cutting System
After the extrusion process produces 1.2m standard logs, the choice of cutting machinery determines your daily throughput. From manual entry-level saws to high-speed CNC systems capable of processing 6 logs simultaneously, Elasn provides a solution for every production scale.
Climbing Multi-blade Saw
Designed for continuous automated lines, utilizing a climbing mechanism for multi-layer block cutting.
Rotary Block Cutting Machine
Precision rotation technology for high-accuracy block dimensions and smooth surface finishes.
Manual & Foot-Pedal Saws
Affordable, high-speed solutions for smaller facilities or startups focusing on manual control.
Technical Specifications
Compare our standard multi-head configurations. Custom mold sizes and heating power adjustments are available upon request to meet specific regional electricity and pallet standards.
CUSTOM SOLUTIONS
GLOBAL COMPLIANCE
EPAL & EUR Standard Molds
TECHNICAL SUPPORT
24/7 Professional After-sales
Complete Turnkey Factory Solutions
Successful wood block production requires a balanced ecosystem. Elasn integrates the front-end raw material preparation with high-capacity extrusion to ensure your final product meets international shipping standards.
Raw Material Pre-Treatment
Integrated Drying Systems reduce sawdust moisture to the required 10-12% for optimal bonding strength.
Automated Glue Mixing
Precision mixing of sawdust and urea-formaldehyde resin ensures consistent density and waterproof quality.
Extrusion & Precision Cutting
Multi-head extruders form the logs, which are then cut by CNC saws into finished EPAL-compliant blocks.
“The final result: High-density, fumigation-free pallet blocks with custom branding (EPAL/EUR), ready for global logistics and extreme weight loads.”
Raw Material Versatility
Our extruders are engineered to handle a wide range of wood waste, turning low-value byproducts into high-demand logistics components.
- ✔ Wood Sawdust & Shavings: Ideal for smooth finishes.
- ✔ Crushed Pallet Waste: Perfect for recycling cycles.
- ✔ Furniture Factory Residue: High-quality fiber source.
- ✔ Agricultural Waste: Select straw and biomass alternatives.
Premium Block Quality
Every block extruded by Elasn machines meets the rigorous standards required for international trade (ISPM-15).
Nail Holding
Superior fiber density ensures nails won’t loosen or crack the block.
Waterproof
24-hour water immersion test compliant for maritime transport.
Fumigation-Free
Ready for export immediately without additional heat treatment.
Dimensional Accuracy
Tolerance within ±0.5mm for automated pallet assembly lines.
Intelligent Thermal Control & Durability
The molding process requires precise thermal stability to activate the resin bonds within the wood fiber. Elasn’s proprietary heating system ensures uniform density from the core to the surface.
● Independent Multi-Zone Heating
Each extrusion head is equipped with separate temperature sensors and heating rings to prevent uneven thermal expansion.
● Smart PLC Interface
Touch-screen controls allow operators to monitor real-time pressure and temperature, ensuring 24/7 production consistency.
● High-Efficiency Ceramic Heaters
Optimized for low energy consumption while maintaining the high temperatures required for Euro-standard block density.
Built for Longevity: Industrial Grade Parts
High-pressure extrusion can quickly wear down inferior metals. We use specialized alloys and heat-treatment processes to ensure your production line stays running with minimal downtime for parts replacement.
Hardened Steel Molds
Thickened, chrome-plated molds resist deformation and ensure perfectly square block dimensions over years of use.
Alloy Screw Rods
Manufactured from 38CrMoAl with nitriding treatment for superior wear resistance against abrasive wood fibers.
Reinforced Frame
Heavy-duty industrial steel frame absorbs vibration, maintaining high precision during 24-hour continuous operation.
Easy Maintenance
Quick-release heating rings and mold access panels allow for rapid cleaning and part changes without long stoppages.
38CrMoAl / Chrome Plated
3,000 – 5,000 Hours
Proven Success in Global Markets
From the dense industrial hubs of Europe to the rapidly expanding recycling sectors in Southeast Asia, Elasn wood block extruders are the preferred choice for high-volume, 24/7 production environments.
European Market (Poland)
Standardized EPAL Production
A large-scale pallet manufacturer in Poland integrated six of our 4-head extruders to transition from traditional wood cutting to compressed sawdust blocks. By utilizing their own factory waste, they reduced material costs by 40% while achieving full compliance with EPAL structural standards for nail-holding strength and density.
Southeast Asia (Vietnam)
High-Humidity Performance
Operating in a tropical climate presents unique challenges for moisture control. We designed a custom integrated drying-to-extrusion line for a client in Vietnam, ensuring the raw rubberwood sawdust maintained a stable 10% moisture content. The result is a high-gloss, waterproof block that withstands long-distance maritime shipping.
Middle East (Saudi Arabia)
Waste Transformation Project
In a region with high logistics demand but scarce timber resources, our client utilized crushed palm fiber and recycled packaging waste. Elasn provided a specialized screw-rod configuration to handle the unique fiber length, successfully producing heavy-duty blocks for chemical industry pallets.
“Our success is not just in the machinery we sell, but in the long-term profitability of our clients. With over 150 installations worldwide, we understand that every factory has different raw materials and power requirements. We don’t just ship a machine; we engineer a localized solution.”
Sustainable Operations: Beyond the Machine
Purchasing a wood block extrusion line is a long-term capital investment. At Elasn, we recognize that our relationship with your facility begins—rather than ends—at the moment of delivery. Our Life-Cycle Support Program is specifically designed to maximize your machine’s “Up-Time,” ensuring that your production targets are met month after month, year after year, regardless of your geographic location.
Our engineering philosophy centers on “Preventative over Reactive” maintenance. We don’t just wait for a component to fail; we provide your onsite team with the digital tools, technical training, and maintenance schedules required to identify wear and tear before it impacts your output. From initial site inspection and electrical load balancing to final operator certification, Elasn serves as your dedicated technical partner in the waste-to-wealth transition.
Remote Diagnostic Support
Equipped with modern PLC interfaces, our machines allow for remote data logging. Our senior engineers in China can provide real-time troubleshooting via video link or cloud diagnostics to adjust heating parameters and pressure settings without the need for an expensive on-site visit.
On-Site Installation & Training
We dispatch experienced technicians to your facility to manage the mechanical assembly, electrical integration, and system calibration. Crucially, we conduct a 3-day intensive workshop for your staff, covering daily cleaning, safety protocols, and emergency stop procedures.
Global Spare Parts Logistics
We maintain a centralized inventory of high-wear parts—including heating rings, screw rods, and mold sleeves. With our priority logistics partnerships, we can ship critical components via air freight to most international airports within 48-72 hours, minimizing unplanned downtime.
Customization & Retrofitting
As your business grows, your needs may change. We offer modular upgrades for existing Elasn lines, such as upgrading from manual cutting to high-speed CNC saws, or adding automated conveyor interfaces to reduce manual labor costs in your factory.
Our Technical Guarantee
Comprehensive coverage including the motor, PLC system, and main frame assembly against manufacturing defects.
Our multilingual support team (English, Spanish, Russian, Arabic) ensures that time zones never hinder your production schedule.
Even after the warranty expires, Elasn provides free guidance on optimizing raw material formulas or troubleshooting new waste sources.
Start Your Sustainable
Production Journey
Our engineering team is ready to analyze your raw material samples and provide a detailed factory ROI report. Don’t just buy a machine—invest in a globally certified production standard.
Free Raw Material Testing & Analysis
Custom 3D Factory Floor Layout Design
Localized Power & Voltage Configuration
Get a Technical Quote
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Frequently Asked Questions
Everything you need to know about Wood Pallet Block Production & Machinery.
1. What raw materials are best for wood pallet block extrusion?
The most common raw materials are wood sawdust, shavings, and crushed wood chips (size around 1-3mm). However, our machines are versatile enough to process biomass waste like rice husks, coconut shells, and hemp stalks. For premium quality, a mix of softwood (like pine) and hardwood shavings is often used to balance density and surface smoothness.
2. What is the ideal moisture content for the sawdust?
Moisture control is critical for high-density blocks. The raw material should have a moisture content between 8% and 12%. If the moisture is too high (above 15%), the blocks may crack or expand after extrusion. If you are using wet forest waste, we recommend integrating a Rotary Drum Dryer into your production line to ensure consistency.
3. Do the produced pallet blocks require fumigation for export?
No. Since the blocks are manufactured under high temperature (up to 200°C) and high pressure, any pests or larvae are eliminated during the process. These compressed wood blocks comply with ISPM-15 standards and are classified as “processed wood,” meaning they are fumigation-free and ready for immediate international shipping.
4. What is the density and load-bearing capacity of the blocks?
Elasn pallet blocks typically have a density ranging from 550kg/m³ to 1000kg/m³, depending on the pressure settings. This high density provides superior nail-holding power and a load-bearing capacity that often exceeds traditional solid wood blocks, making them ideal for heavy-duty Euro pallets.
5. How much glue/binder is needed in the production process?
Typically, the glue ratio is about 10% to 15% of the total material weight. Most factories use Urea-Formaldehyde (UF) resin or MDI binders for better water resistance. Our integrated Glue Mixing Machine ensures that the binder is evenly distributed, which reduces cost while maintaining block integrity.
6. Can the machine produce different block sizes?
Yes! The mold is customizable. Standard sizes include 75x75mm, 80x80mm, 90x90mm, and 100x100mm, with or without a central hole. Switching between different sizes requires changing the mold sleeve and heating rings. We can provide custom molds according to your specific regional pallet standards.
Looking for more technical data? We offer full consultations on pallet block production line costs, energy consumption, and factory ROI. Contact Elasn Engineers Today →
