Compressed Wood Pallet Machine 201

Compressed Wood Pallet Machine

  • Pressure : 800T or customized
  • Main cylinder : Φ320,4 sets
  • Pilot oil cylinder : Φ100,1 set
  • Lift cylinder : Φ100,2 sets
  • Capacity: 130-160Pcs/24h
  • Press stroke : 550mm
  • Mold type : less than 1300*1250mm or customized
  • Application : The compressed wood pallet machine mainly uses waste wood, sawdust, shavings and straw as raw materials to produce molded pallets.

Product Description

The compressed wood pallet press machine is a piece of industrial equipment specialized in processing various hot-pressed wooden pallets. This hydraulic wooden pallet press machine can make sawdust and rice husks of various sizes into wood pallets with high density and hardness by heating and pressing. And by changing different molds, the wood pallet machine can produce wood pallets of different specifications, sizes, and shapes.

Compressed Wood Pallet Machine 301

What is the compressed wood pallet?

Compressed wood pallets are a new type of hot-pressed wooden pallets, but these wood pallets are not entirely made of wood but are made of wood chips, straw, sawdust, wood processing leftovers, rice husks, coconut shells, etc. Therefore, this kind of pressed wood pallet is very environmentally friendly and can promote the recycling and reuse of resources.

molded wood pallets

In addition, compressed wooden pallets also have the advantages of being lightweight, wear-resistant, non-toxic, tasteless, waterproof, and easy to recycle. At present, this environmentally friendly wooden pallet has been widely used in food, medicine, chemical, machinery, electronic appliances, auto parts, beer, and other industries, which can greatly improve work efficiency. In addition, with the huge development of the logistics industry, this wooden pallet is increasingly used in the transportation industry.

End Products of Compressed Wood Pallet Machine :

wood pallet

The Raw Materials

The raw materials for moulded pallets can be waste wood, sawdust, sawdust, shavings, logs, burnt forest, planks, branches, wood chips, waste pallets, etc. and wood processing residues (slabs, slats, garden wood core, waste veneer, etc.). It can also be used for non-wood materials (such as hemp stalk, cotton stalk, reed, bamboo, etc.). Any raw material rich in fiber can be used to produce pallets, such as straw, waste paper, bamboo, palm tree, coconut, cork, wheat straw, bagasse, miscanthus, etc. Before molding the raw materials, it needs to be crushed to the size required for production, so that the fibers of the raw materials are neat and consistent, and the products are more beautiful.

presswood raw materials 201

Parameters

Model
CRS-800T
Pressure
800T or customized
Main cylinder
Φ320,4 sets
Pilot oil cylinder
Φ100,1 set
Lift cylinder
Φ100,2 sets
Main motor power
7.5KW
Press stroke
550mm
Capacity
130-160Pcs/Day
Mold type
less than 1300*1250mm or customized
Heating type and capacity
Steam or thermal oil,0.15 Cubic metre
Machine size
2300*1500*4300mm
Machine weight
12700kg

Working Principle

The crushed wood chips or straw were dried at 300-450 ºC for 3 min, the heat treatment time was 30min, the water in the material was removed, then mixed with the thermosetting resin, and molded at 220 ºC. The pressure was 1400psi or 98kg / cm3. In this process, the internal temperature of the pallet reaches 105 ° C and the internal temperature of the pallet is maintained above 56 ° C for more than 30 minutes and the final moisture content of the product is not more than 9%.
The entire production process is carried out at high temperatures and pressures, killing any insects and microorganisms that remain in the material, and at the same time preventing the re-intrusion and propagation of any other insects due to the high density of the wood pallets produced. This kind of molded product is the latest “artificial wood packaging material” rather than the traditional “solid wood packaging materials”, its products no longer need to pest control, the product does not have any live insects and microorganisms, in line with ISPM15 (International Standard for Phytosanitary Measures 15 ) requirements for Wood Packaging Products.

Mould of Wood Pallet Making Machine :

  • The mould is engraved by a whole high strength thick steel plate with strong resistance to high temperature and high pressure. So it has higher strength.
  • Drilled inside the steel plate, the heat conduction oil way is well-distributed conduction performance, which completely solved the problem of welded oil circuit spilling.
  • All oil circuits are sealed by removable plugs, and are easy to maintain and dredge, which will longer the service life of the mould.
  • Perfect stiffener ribs design makes final pallets with light weight and high strength.
Mould of Wood Pallet Making Machine

Features of the Compressed Wood Pallet Press Machine

  • The wooden pallet press machine is mainly used to press-molded pallets with wood chips, straws, waste chemical fibers, and other raw materials. It has an independent hydraulic system. After years of production practice in our factory, it has been proven to have good stability, high production efficiency, low energy consumption, convenient mold replacement, and can produce compression trays of various specifications.
  • The hydraulic wood pallet machine has a reasonable structure design, adopts three-way synchronous positioning, precise balance of mold clamping, quick filling, and rapid pressurization, and can be fully pressurized in place within 35 seconds. After pressing the work button, the press can automatically complete the whole process of pressing down, pressurizing, pressure limiting, holding pressure, timing, pressure relief, demoulding, and rising to the position.

Whole Production Line

Pallet Molding Press Machine production line

The whole compressed wood pallet production line :

Providing electric thermal boiler machine for whole automatic production line:
Step 1: crushing the materials into 5mm.
Step 2: If raw materials with high moisture, dry them to about12% moisture content.
Step 3: Mix the dried materials with glue according to a certain proportion.(Metering electric glue mixer machine for mixing the sawdust and glue)

Step 4: Fill the mixed materials into the mould and press.
Step 5: Keep pressing for 7-10 minutes, then the finished pallet can be gotten.
Auto feeding and discharging conveyor for pallet press machine.

Advantages of Compressed Wood Pallet Machine

High precision
The compressed wood pallet machine is a vertical structure of a four-column hydraulic press. The frame adopts a three-beam four-column structure, which has good strength, rigidity and precision retention.

high degree of automation
The hot press machine for pallet adopts the integration of machine, electricity and liquid, and the operation of each part is controlled by the PLC system. The automatic hydraulic pallet machine can be operated by setting parameters through the touch screen.

low cost
The raw materials of the molded wooden pallets are readily available and the production cost is low. Many raw materials can be produced into molded pallets, such as sawdust, logs, lumber, wood shavings, waste wood, waste pallets, straw, etc.

Energy saving and environmental protection
Various waste woods are mainly used in the production of pallets, which increases the utilization rate of renewable resources and is more environmentally friendly. In the production process, no waste water and waste will be produced, which effectively reduces environmental pollution.

Projects Display

pallet 001
pallet 006
Compressed wood pallet machine 204
compressed wood pallet machine india case

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